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FABRICS

Custom Polycotton Fabric

What is polycotton fabric and why is it so popular? Here we uncover more about this cotton and polyester hybrid, and why it is such a popular choice for clothing, decor, bedding, and more. Understand the popularity of our polycotton fabric, and design your own polycotton fabric online.

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Real 100% Silk Georgette 50gsm Max Print: 1.33m Real 100% Silk Georgette 50gsm From $70
Real 100% Silk Crepe de Chine 60gsm Max Print: 1.37m Real 100% Silk Crepe de Chine 60gsm From $70
Cotton Calico 152gsm Max Print: 1.47m Cotton Calico 152gsm From $44.50
Cotton-Linen 228gsm Max Print: 1.38m Cotton-Linen 228gsm From $44.50
Bull Denim 400gsm Max Print: 1.48m Bull Denim 400gsm From $44.50
Silk Sensation (poly) 90gsm Max Print: 1.4m Silk Sensation (poly) 90gsm From $44.50
Organza 40gsm Max Print: 1.39m Organza 40gsm From $44.50
Paris Chiffon (poly) 40gsm Max Print: 1.37m Paris Chiffon (poly) 40gsm From $44.50
Mulmul Soft Muslin (poly) 55gsm Max Print: 1.29m Mulmul Soft Muslin (poly) 55gsm From $44.50
Lycra Heavy Matte 250gsm Max Print: 1.45m Lycra Heavy Matte 250gsm From $44.50
Lifestyle Recycled Poly Jersey 160gsm Max Print: 1.56m Lifestyle Recycled Poly Jersey 160gsm From $44.50
Woven Canvas 300gsm Max Print: 1.57m Woven Canvas 300gsm From $44.50
Real 100% Silk Satin 85gsm Max Print: 1.36m Real 100% Silk Satin 85gsm From $95.45
Lino 100% Linen Plain Weave 143gsm Max Print: 1.39m Lino 100% Linen Plain Weave 143gsm From $73.45
Crepe de Chine (poly) 85gsm Max Print: 1.41m Crepe de Chine (poly) 85gsm From $44.50
Duchess Satin 200gsm Max Print: 1.44m Duchess Satin 200gsm From $44.50
Marbled Velvet 220gsm Max Print: 1.41m Marbled Velvet 220gsm From $44.50
Florence Power Net 60gsm Max Print: 1.34m Florence Power Net 60gsm From $44.50
Soft Fashion Jersey 200gsm Max Print: 1.51m Soft Fashion Jersey 200gsm From $44.50
Rustique Calico Organic Cotton 148gsm Max Print: 1.47m Rustique Calico Organic Cotton 148gsm From $44.50
Feather Voile 55gsm FR Max Print: 1.55m Feather Voile 55gsm FR From $44.50
Deluxe Organic Cotton Satin 130gsm Max Print: 1.55m Deluxe Organic Cotton Satin 130gsm From $49.50
Fine wove Linen Cotton 90gsm Max Print: 1.35m Fine wove Linen Cotton 90gsm From $49.50
Real 100% Light Silk Satin 50gsm Max Print: 1.36m Real 100% Light Silk Satin 50gsm From $70
Pima Lawn 100% Cotton 75gsm Pigment Max Print: 1.46m Pima Lawn 100% Cotton 75gsm Pigment From $44.50
Pima Lawn 100% Cotton washed 75gsm Reactive Max Print: 1.45m Pima Lawn 100% Cotton washed 75gsm Reactive From $44.50
Cottage Cotton Slub 107gsm Max Print: 1.42m Cottage Cotton Slub 107gsm From $44.50
Janice Poplin Organic Cotton washed 135gsm Max Print: 1.41m Janice Poplin Organic Cotton washed 135gsm From $49.50
Cotton Satin 172gsm Max Print: 1.49m Cotton Satin 172gsm From $44.50
Cotton Twill 213gsm Max Print: 1.45m Cotton Twill 213gsm From $44.50
Organic Cotton Canvas 309gsm Max Print: 1.5m Organic Cotton Canvas 309gsm From $49.50
Poly Twill 200gsm Max Print: 1.44m Poly Twill 200gsm From $44.50
Silk Impression (poly) 41gsm Max Print: 1.39m Silk Impression (poly) 41gsm From $44.50
Velvet Fever Poly Satin 110gsm Max Print: 1.43m Velvet Fever Poly Satin 110gsm From $44.50
Crushed Velour 245gsm Max Print: 1.35m Crushed Velour 245gsm From $44.50
Suede Vision 250gsm FR Max Print: 1.46m Suede Vision 250gsm FR From $44.50
Soft Velvet 280gsm Max Print: 1.42m Soft Velvet 280gsm From $44.50
Slinky Lycra Matte 210gsm Max Print: 1.53m Slinky Lycra Matte 210gsm From $44.50
Olympic Sports Jersey 180gsm Max Print: 1.43m Olympic Sports Jersey 180gsm From $44.50
Poly Felt 1mm Max Print: 0.94m Poly Felt 1mm From $44.50
Flex Sport Lycra 220gsm Max Print: 1.45m Flex Sport Lycra 220gsm From $44.50
Organic Recycled Cotton Twill 213gsm Max Print: 1.49m Organic Recycled Cotton Twill 213gsm From $44.50
Pure Poplin Organic Cotton 148gsm Max Print: 1.49m Pure Poplin Organic Cotton 148gsm From $44.50
Mulberry Silk Habotai 38gsm Max Print: 1.08m Mulberry Silk Habotai 38gsm From $73.45
Bermondsey Twill Recycled 130gsm Max Print: 1.45m Bermondsey Twill Recycled 130gsm From $44.50
Poly Georgette 65gsm Max Print: 1.41m Poly Georgette 65gsm From $44.50
Tender Terry Towelling 350gsm Max Print: 1.5m Tender Terry Towelling 350gsm From $44.50
Velvet Shimmer 371gsm Max Print: 1.38m Velvet Shimmer 371gsm From $49.50
Tapestry 14 Count 159gsm Max Print: 0.96m Tapestry 14 Count 159gsm From $49.50
Tokri Half Panama Cotton 230gsm Max Print: 1.45m Tokri Half Panama Cotton 230gsm From $49.50
Cosmic Cotton Warp Satin 246gsm Max Print: 1.36m Cosmic Cotton Warp Satin 246gsm From $44.50
Sailor's Woven Canvas 480gsm Max Print: 1.42m Sailor's Woven Canvas 480gsm From $49.50
Oilcloth Matte 274gsm Max Print: 1.39m Oilcloth Matte 274gsm From $49.50
Wool Silk Blend Plain Weave 113gsm Max Print: 1.4m Wool Silk Blend Plain Weave 113gsm From $70
Silhouette Cotton Sateen 125gsm Max Print: 1.74m Silhouette Cotton Sateen 125gsm From $49.50
Vea Organic Cotton Satin 140gsm Max Print: 1.46m Vea Organic Cotton Satin 140gsm From $49.50
Cotton Drill 255gsm Max Print: 1.49m Cotton Drill 255gsm From $44.50
10oz Denim 300gsm Max Print: 1.47m 10oz Denim 300gsm From $44.50
Organic Half-Panama Cotton 300gsm Max Print: 1.47m Organic Half-Panama Cotton 300gsm From $49.50
Peached Poly Sheeting 130gsm Max Print: 1.79m Peached Poly Sheeting 130gsm From $44.50
Butterfly Smooth Crepe 150gsm Max Print: 1.43m Butterfly Smooth Crepe 150gsm From $44.50
Panama Flo 150gsm Max Print: 1.47m Panama Flo 150gsm From $44.50
Fashion Crepe 150gsm Max Print: 1.37m Fashion Crepe 150gsm From $44.50
Lustrous Seduction Poly Satin 85gsm Max Print: 1.44m Lustrous Seduction Poly Satin 85gsm From $44.50
Taffeta 90gsm Max Print: 1.43m Taffeta 90gsm From $44.50
Lucent Satin 120gsm Max Print: 1.38m Lucent Satin 120gsm From $44.50
Monroe Satin 160gsm Max Print: 1.46m Monroe Satin 160gsm From $44.50
Ripstop 65gsm Max Print: 1.43m Ripstop 65gsm From $44.50
Ella Waterproof 70gsm Max Print: 1.46m Ella Waterproof 70gsm From $44.50
Voille De Ville 120gsm Max Print: 1.49m Voille De Ville 120gsm From $44.50
Linden Waterproof 120gsm Max Print: 1.45m Linden Waterproof 120gsm From $44.50
Breathable Waterproof 155gsm Max Print: 1.45m Breathable Waterproof 155gsm From $44.50
Nautica Peached Splash Proof 172gsm Max Print: 1.46m Nautica Peached Splash Proof 172gsm From $44.50
Polar Fleece 285gsm Max Print: 1.55m Polar Fleece 285gsm From $44.50
Chenille 330gsm Max Print: 1.45m Chenille 330gsm From $44.50
Neoprene 1000gsm Max Print: 1.3m Neoprene 1000gsm From $95.45
Dorchester Linen Look 231gsm Max Print: 1.36m Dorchester Linen Look 231gsm From $44.50
Mayfair Herringbone Weave 269gsm Max Print: 1.43m Mayfair Herringbone Weave 269gsm From $44.50
Archway Brushed Twill 290gsm Max Print: 1.43m Archway Brushed Twill 290gsm From $44.50
Portobello Canvas 250gsm Max Print: 1.45m Portobello Canvas 250gsm From $44.50
Blossom lace 35gsm Max Print: 1.58m Blossom lace 35gsm From $44.50
Lycra Matt 140gsm Max Print: 1.35m Lycra Matt 140gsm From $44.50
Lycra Soft Sheen 160gsm Max Print: 1.43m Lycra Soft Sheen 160gsm From $44.50
Scuba 275gsm Max Print: 1.42m Scuba 275gsm From $44.50
Scuba Crepe 290gsm Max Print: 1.44m Scuba Crepe 290gsm From $44.50
Slub Jersey 140gsm Max Print: 1.49m Slub Jersey 140gsm From $44.50
Airflow Light 145gsm Max Print: 1.45m Airflow Light 145gsm From $44.50
Loose Knit Jersey 185gsm Max Print: 1.44m Loose Knit Jersey 185gsm From $44.50
Crepe Stretch 190gsm Max Print: 1.44m Crepe Stretch 190gsm From $44.50
Solange Silky Jersey 215gsm Max Print: 1.42m Solange Silky Jersey 215gsm From $44.50
Rox Sports Jersey 250gsm Max Print: 1.49m Rox Sports Jersey 250gsm From $44.50
Quilted Jersey Stretch 255gsm Max Print: 1.29m Quilted Jersey Stretch 255gsm From $44.50
Chain Jersey 255gsm Max Print: 1.31m Chain Jersey 255gsm From $44.50
Ponte Jersey 260gsm Max Print: 1.39m Ponte Jersey 260gsm From $44.50
LoopBack Sweat Jersey 250gsm Max Print: 1.57m LoopBack Sweat Jersey 250gsm From $44.50
Heavy Brushed Sweat Jersey 260gsm Max Print: 1.53m Heavy Brushed Sweat Jersey 260gsm From $44.50
Soft Shell Jersey 350gsm Max Print: 1.43m Soft Shell Jersey 350gsm From $49.50
Speaker Grille Cloth 140gsm Max Print: 1.47m Speaker Grille Cloth 140gsm From $44.50
Scroll Paper Fabric 120gsm Max Print: 1.29m Scroll Paper Fabric 120gsm From $44.50
Gaia Eco Woven 100% recycled 260gsm Max Print: 1.55m Gaia Eco Woven 100% recycled 260gsm From $49.50
Furnishing Leatherette 600gsm Max Print: 1.28m Furnishing Leatherette 600gsm From $65
Warm Leatherette 700gsm Max Print: 1.27m Warm Leatherette 700gsm From $65
Chichi Furnishing Velour 280gsm Max Print: 1.37m Chichi Furnishing Velour 280gsm From $44.50
Tapestry 10 Count 237gsm Max Print: 0.96m Tapestry 10 Count 237gsm From $49.50
Tapestry 12 Count 202gsm Max Print: 0.96m Tapestry 12 Count 202gsm From $49.50
Aida 14 count 180gsm Max Print: 1.07m Aida 14 count 180gsm From $49.50
Poly Felt 3mm Max Print: 0.99m Poly Felt 3mm From $49.50
Roller Blind Standard (allows some light) 220gsm Max Print: 1.57m Roller Blind Standard (allows some light) 220gsm From $65
Roller Blind Blackout (no light) 280gsm Max Print: 1.55m Roller Blind Blackout (no light) 280gsm From $65
Panda Woven Bamboo 115gsm Max Print: 1.41m Panda Woven Bamboo 115gsm From $44.50
Monty Organic Cotton Drill 249gsm Max Print: 1.49m Monty Organic Cotton Drill 249gsm From $44.50
Freefall Water resist Nylon 45gsm Max Print: 1.44m Freefall Water resist Nylon 45gsm From $44.50
Starlight Organza 35gsm Max Print: 1.38m Starlight Organza 35gsm From $44.50
Trooper Nylon Ripstop 55gsm Max Print: 1.46m Trooper Nylon Ripstop 55gsm From $49.50
Mulayam 100% Cotton Mulmul 59gsm Max Print: 1.05m Mulayam 100% Cotton Mulmul 59gsm From $49.50
Lumin Cotton Drill 249gsm Reactive Max Print: 1.43m Lumin Cotton Drill 249gsm Reactive From $44.50
Svelte Microfibre Towelling 220gsm Max Print: 1.58m Svelte Microfibre Towelling 220gsm From $44.50
Royal Silk Chiffon 26gsm Max Print: 1.33m Royal Silk Chiffon 26gsm From $73.45
Bounce Cotton Jersey 170gsm Max Print: 1.51m Bounce Cotton Jersey 170gsm From $49.50
Layla Stretch Cotton Denim 325gsm Max Print: 1.36m Layla Stretch Cotton Denim 325gsm From $73.45
Pineapple Leather 685gsm Max Print: 1.45m Pineapple Leather 685gsm From $39.95
Twill Elegance 98gsm Max Print: 1.46m Twill Elegance 98gsm From $44.50
Softy Peach Stretch 230gsm Max Print: 1.44m Softy Peach Stretch 230gsm From $49.50
Plush Velvet 250gsm Max Print: 1.42m Plush Velvet 250gsm From $44.50
Nero Ponte 300gsm Max Print: 1.55m Nero Ponte 300gsm From $44.50
Poly Georgette Beige 65gsm Max Print: 1.41m Poly Georgette Beige 65gsm From $44.50
Cotton Muslin 50gsm Max Print: 1.33m Cotton Muslin 50gsm From $49.50
Neoprene 600gsm (1-2mm thick) Max Print: 1.24m Neoprene 600gsm (1-2mm thick) From $70
Plain Weave FR Polyester 145gsm Max Print: 1.4m Plain Weave FR Polyester 145gsm From $44.50
Artists Poly Canvas 260gsm Max Print: 1.3m Artists Poly Canvas 260gsm From $44.50
Soft White Nappa Smooth 1.4mm Max Print: 0.7m Soft White Nappa Smooth 1.4mm From $39.95
Soft White Nappa Bubble Texture 1.6mm Max Print: 0.7m Soft White Nappa Bubble Texture 1.6mm From $39.95
Diamond Jersey 270gsm Max Print: 1.35m Diamond Jersey 270gsm From $24.50
Chelsea Tencel Twill 185gsm Max Print: 1.4m Chelsea Tencel Twill 185gsm From $49.50
Hempton Twill Hemp Cotton 195gsm Max Print: 1.6m Hempton Twill Hemp Cotton 195gsm From $65
Hemp Tencel Plain Weave 135gsm Max Print: 1.6m Hemp Tencel Plain Weave 135gsm From $65
Paramount Brushed Jersey 325gsm Max Print: 1.6m Paramount Brushed Jersey 325gsm From $49.50
LuxCuff Heavy Rib 400gsm Max Print: 1.15m LuxCuff Heavy Rib 400gsm From $49.50

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Custom Polycotton Fabric Printing

What is polycotton fabric?

Poly cotton material is a combination of both natural cotton and synthetic polyester fibres. The fibres are woven together to create a hybrid yarn of the two. However, the percentage of polyester vs. cotton can vary greatly, depending on the use for the fabric. Poly cotton is normally a thin and lightweight fabric, that is surprisingly strong and durable.

A popular choice of fabric for clothing and bedding, poly cotton has the soft and absorbent qualities of cotton as well as the durable and easy to care for nature of polyester.

Some popular poly cotton materials include:

  • Boston Pique Knit – water absorbent, pique knit construct, 160gsm, mesh like, flexible
  • Lima Cotton Lawn – tightly woven, 145gsm, smooth, cool, durable, soft, breathable
  • Lima Cotton Poplin – 200gsm, tight, plain weave, water absorbent, smooth, taut
  • Mayfair Herringbone Weave – soft, cotton feel, tight weave, solid, matte, 269gsm
  • Mulmul Soft Muslin – muslin weave, super soft, strong, durable, 55gsm, woven
  • Panama Flo – 150gsm, woven, durable, solid, strong, taut, half panama
  • Cotton Sheeting – tight, plain weave, 130gsm, strong, soft face, breathable, spun yarns
  • Woven Canvas – tightly woven, durable, 300gsm & 500gsm, non-stretch, smooth

How is it manufactured?

Polycotton fabric is manufactured by combining the natural fibre cotton with the synthetic or manmade fibre, polyester. The fusing of the fibres can be done at either the fibre stage or at the yarn stage. Although it results in a slightly more expensive fabric, combining them at the fibre stage tends to give a more superior quality.

Purposes of polycotton fabric

The purpose of polycotton fabric is to create a material that has the best of both worlds – the natural breathability and beauty of cotton and the durability and longevity of polyester. Mixing the two fibres can utilize the properties of differing strengths, dyeability, breathability and more. Cotton can be added to polyester to help give the polyester more of a moisture wicking finish, and polyester can be added to cotton to give it more durability and flexibility.

By creating a poly cotton material hybrid, you will get a fabric that has the advantages of both fibres; tough, durable, breathable, soft, and affordable.

Properties

The blend of cotton and polyester fibres have a wealth of properties, that makes them a popular choice for many end uses, in particular clothing and bedding. Some common properties of poly cotton include:

  • Wrinkle resistant
  • Strong and durable
  • Breathable
  • Can be ironed
  • Shrinks less than pure cotton
  • Retain colour
  • Cheaper than 100% cotton
  • Fade resistant
  • Can be washed more often
  • Easy to sew

Advantages of polycotton fabric

The blend of the two fibres is created to afford the advantages of both the cotton and the poly fibres into one fabric. While 100% cotton is fully breathable, it can also be more expensive and not as durable as polyester. On the other side, while polyester is not at all breathable, it has brilliant durability and tends to be tear resistant. It is also a cheaper fibre. One can then see that when the two fibres are combined, they create a hybrid yarn that has all the advantages of cotton and polyester.

The final fabric is normally soft, comfortable, and flexible with a breathable nature. It is also tear-resistant, less prone to pilling and static, and can be made into abrasion-resistant fabrics, such as canvas. Poly cotton is also less expensive that 100% cotton, and you can often find different ratios of the fibres, which will suit your end purpose.

Design Your Own

Marbled Velvet Furnishing Leatherette Terry Towelling